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本科生畢業(yè)設(shè)計(jì) (論文)
外 文 翻 譯
原 文 標(biāo) 題
Crane development and Introduction
譯 文 標(biāo) 題
起重機(jī)的發(fā)展與介紹
作者所在系別
機(jī)電工程學(xué)院
作者所在專業(yè)
車輛工程
作者所在班級(jí)
B13142
作 者 姓 名
魏子軒
作 者 學(xué) 號(hào)
201322237
指導(dǎo)教師姓名
許文娟
指導(dǎo)教師職稱
完 成 時(shí) 間
2017
年
2
月
25
北華航天工業(yè)學(xué)院教務(wù)處制
— 0 —
譯文標(biāo)題
起重機(jī)的發(fā)展與介紹
原文標(biāo)題
Crane development and Introduction
作 者
Elkeson?
譯 名
埃爾克森
國(guó) 籍
美國(guó)
原文出處
譯文：
發(fā)展
隨著現(xiàn)代科學(xué)技術(shù)的迅速發(fā)展，工業(yè)生產(chǎn)規(guī)模的擴(kuò)大和自動(dòng)化程度的提高，起重機(jī)在現(xiàn)代化生產(chǎn)過程中應(yīng)用越來越廣，作用愈來愈大，對(duì)起重機(jī)的要求也越來越高。尤其是計(jì)算機(jī)技術(shù)的廣泛應(yīng)用，許多跨學(xué)科的先進(jìn)設(shè)計(jì)方法出現(xiàn)，這些都促使起重機(jī)的技術(shù)進(jìn)入嶄新的發(fā)展階段。起重機(jī)發(fā)展趨勢(shì),輕型化和多樣化。有相當(dāng)批量的起重機(jī)是在通用的場(chǎng)合使用，工作并不很繁重。這類起重機(jī)批量大、用途廣，考慮綜合效益，要求起重機(jī)盡量降低外形高度，簡(jiǎn)化結(jié)構(gòu)，減小自重和輪壓，也可使整個(gè)建筑物高度下降，建筑結(jié)構(gòu)輕型化，降低造價(jià)。因此電動(dòng)葫蘆橋式起重機(jī)和梁式起重機(jī)會(huì)有更快的發(fā)展，并將大部分取代中小噸位的一般用途橋式起重機(jī)。德國(guó)德馬格公司經(jīng)過幾十年的開發(fā)和創(chuàng)新，已形成了一個(gè)輕型組合式的標(biāo)準(zhǔn)起重機(jī)系列。起重量為1-63噸，工作級(jí)別為A1-A7，整個(gè)系列由工字形和箱型單梁、懸掛箱形單梁、角形小車箱形單梁和箱形雙梁等多個(gè)品種組成。主梁與端梁相接以及起重小車的布置有多種型式，可適合不同建筑物及不同起吊高度的要求。根據(jù)用戶需要每種規(guī)格起重機(jī)都有三種單速及三種雙速供任意選擇，還可以選用變頻調(diào)速。操縱方式有地面手電門自行移動(dòng)、手電門隨小車移動(dòng)、手電門固定、無線遙控、司機(jī)室固定、司機(jī)室隨小車移動(dòng)、司機(jī)室自行移動(dòng)等七種選擇。大車及小車的供電有電纜小車導(dǎo)電、DVS系統(tǒng)兩種方式。如此多的選擇項(xiàng)，通過不同的組合，可搭配成百上千種起重機(jī)，充分滿足用戶不同的需求。這種起重機(jī)的另一最大優(yōu)點(diǎn)是輕型化，自重輕、輪壓輕、外形尺寸高度小，可大大降低廠房建筑物的建造成本，同時(shí)也可減小起重機(jī)的運(yùn)行功率和運(yùn)行成本。與通用產(chǎn)品相比較，起重量為10t，跨度22.5m，通用雙梁橋式起重機(jī)自重是24t，起重機(jī)軌面以上高度1876mm，起重機(jī)寬度5980mm； 德馬格起重機(jī)的自重只有8.7t，重量輕了176%，起重機(jī)軌面以上高度為920mm，降低了104%，起重機(jī)寬度為2980mm，外形尺寸減少了100%。
自動(dòng)化和智能化,起重機(jī)的更新和發(fā)展，在很大程度上取決于電氣傳動(dòng)與控制的改進(jìn),實(shí)現(xiàn)起重機(jī)的自動(dòng)化和智能化。大型高效起重機(jī)的新一代電氣控制裝置已發(fā)展為全電子數(shù)字化控制系統(tǒng)。主要由全數(shù)字化控制驅(qū)動(dòng)裝置、可編程序控制器、故障診斷及數(shù)據(jù)管理系統(tǒng)、數(shù)字化操縱給定檢測(cè)等設(shè)備組成。變壓變頻調(diào)速、射頻數(shù)據(jù)通訊、故障自診監(jiān)控、吊具防搖的模糊控制、激光查找起吊物重心、近場(chǎng)感應(yīng)防碰撞技術(shù)、現(xiàn)場(chǎng)總線、載波通訊及控制、無接觸供電及三維條形碼技術(shù)等將廣泛得到應(yīng)用。使起重機(jī)具有更高的柔性，以適合多批次少批量的柔性生產(chǎn)模式，提高單機(jī)綜合自動(dòng)化水平。重點(diǎn)開發(fā)以微處理機(jī)為核心的高性能電氣傳動(dòng)裝置，使起重機(jī)具有優(yōu)良的調(diào)速和靜動(dòng)特性，可進(jìn)行操作的自動(dòng)控制、自動(dòng)顯示與記錄，起重機(jī)運(yùn)行的自動(dòng)保護(hù)與自動(dòng)檢測(cè)，特殊場(chǎng)合的遠(yuǎn)距離遙控等，以適應(yīng)自動(dòng)化生產(chǎn)的需要。
介紹
在修橋筑路等建設(shè)中，常常有大量的物料、零部件、成品需要運(yùn)輸，大量的物料搬運(yùn)在建筑工地、采石廠、鐵路、港口和倉(cāng)庫(kù)中都存在。水泥廠、灰泥廠和長(zhǎng)期加強(qiáng)混泥產(chǎn)品都需要各種物料提升機(jī)械。在倉(cāng)庫(kù)等場(chǎng)所所做維修工作，也將用到起重機(jī)械可作間歇作業(yè)或連續(xù)作業(yè)。
根據(jù)機(jī)械作用目的不同，可分為以下主要兩類：
a 起重機(jī)械 如：絞車、千斤頂、升降機(jī)和連續(xù)起重機(jī)；
b 運(yùn)輸機(jī)械：各種運(yùn)輸設(shè)備（傳送帶、吊桶、螺旋機(jī)、纜索、氣后操縱設(shè)備）和裝載設(shè)備（叉車、單斗車）。
1. 起重機(jī)主要參數(shù)
（1） 提升能力：特定條件下起重機(jī)最大吊起量。
（2） 提升高度：從地面把貨物提升到最大位置時(shí)吊鉤中心的最低點(diǎn)的垂直距離。
（3） 幅度：起重機(jī)旋轉(zhuǎn)軸線到取物裝置中心線之間的距離。
（4） 跨度：起重機(jī)運(yùn)行軌道軸線之間的水平距離。
（5） 工作速度：起重各機(jī)構(gòu)（提升、運(yùn)行、下降、旋轉(zhuǎn)）的速度。
（6） 空間尺寸和重量
（7） 穩(wěn)定性：固定起重機(jī)的錨釘、壓板或其它裝置應(yīng)保證起重機(jī)在工作情況下，起重臂各個(gè)方向的穩(wěn)定保證，在暴風(fēng)雨等惡劣條件下起重機(jī)穩(wěn)定。
如果是有軌起重機(jī)，固定裝置在計(jì)算起重機(jī)穩(wěn)定性時(shí)不應(yīng)計(jì)算在內(nèi)。
2. 起重機(jī)的重要零件
吊鉤
吊鉤用來提取重物，可分為單鉤和多鉤或板鉤。盡管通常的做法是將吊鉤懸掛在（滑輪組）殼體內(nèi)的滑輪上，當(dāng)裝卸小負(fù)荷（重小于3噸）時(shí)，吊鉤可直接裝在鋼絲繩方向自由運(yùn)動(dòng)。當(dāng)貨物達(dá)到40噸時(shí)應(yīng)采用抗剪鉚接吊鉤B.S3017或三角型B.S3317吊鉤，還需裝置鎖定機(jī)構(gòu)，防止吊鉤旋轉(zhuǎn)。
鋼絲繩
鋼絲繩是由可彎曲的能傳遞力的重要零件。鋼絲繩由直徑0.5mm-2mm的鋼絲纏繞而成，可承受1400-2000的拉力，鋼絲繩有不同的形式，建筑或道路建設(shè)中經(jīng)常采用直徑為1mm-32mm的各種材料雙向繞（正向和反向）鋼絲繩。
雙繞鋼絲繩是用預(yù)先繞成螺旋狀的鋼絲般制造的，鋼絲的纏繞方式和鋼絲繩的纏繞方式是一樣的，正向繞制的鋼絲繩中的雙繞鋼絲是反向絞繞的。為使鋼絲繩有足夠的可繞性和潤(rùn)滑性，可采用浸泡在潤(rùn)滑油的纖維繩芯。在起重領(lǐng)域還可碰到一種特殊的編織而成的鋼絲繩。這種繩一般用于觸輪設(shè)備，它的表面形成特殊的潤(rùn)滑層，這種繩可繞性低，但防潮耐用。
滑輪和卷筒
滑輪的作用是導(dǎo)向和支承鋼絲繩。
滑輪上的槽的邊緣要有規(guī)定的形狀以免夾住鋼絲繩。
滑輪的名義直徑為滑輪槽底直徑D，滑輪直徑的大小直接影響鋼絲繩的彎曲力的大小和鋼絲繩的壽命，用此滑輪直徑的選擇一定要按照標(biāo)準(zhǔn)。
在提升或拖拉貨物時(shí)，鋼絲繩會(huì)在光滑的有槽的卷筒表面受到損害。
還使單根繩子上的壓力較小，這樣可以延長(zhǎng)鋼絲繩的壽命。
制動(dòng)器
制動(dòng)裝置是起重機(jī)提升重物過程的一個(gè)重要裝置電力起重機(jī)裝有一個(gè)自動(dòng)的電控制動(dòng)器，當(dāng)貨物突然失控時(shí)它將由交流螺旋線圈起動(dòng)，為防止重物下降時(shí)失速，有時(shí)裝上一個(gè)離心式制動(dòng)器，但采用電位計(jì)動(dòng)態(tài)控制的電制動(dòng)器能使重物放慢速度達(dá)到正確移動(dòng)效果，產(chǎn)生的力矩可使功力裝置對(duì)其靈活的控制。在沃特連納德系統(tǒng)中經(jīng)常會(huì)用到一個(gè)大型動(dòng)力裝置，它可以單一控制的傳動(dòng)裝置高速，它的動(dòng)力發(fā)生器可節(jié)約通用控制器的花費(fèi)，制動(dòng)器由高強(qiáng)度金屬制成，有光滑的摩擦表面、無裂紋.
原文：
Development
With fast developments of the modern technology, the expansion of industrial production and the growth of the automatic level, applications of the carne in the modern manufacture have been more and more extensive, the effect has been bigger and bigger. Higher and higher requirement has been caused. Especially, with the broad application of computer technology and the appearance of the advanced design method of a lot of inter discipline, which urge the technology of the carne into a brand-new seed time. Hoist crane development tendency, light and diversification. Has the suitable batch the hoist crane is in the general situation use, the work not very is certainly arduous. This kind of hoist crane batch big, the use is broad, considered the synthesis benefit, requests the hoist crane to reduce the contour altitude as far as possible, the simplification structure, reduces is self-possessed with the wheel- pressure, also may cause the entire building highly to drop, construction structure light, reduces the construction cost. The electric hoist bridge type hoist crane and the beam crane can have a quicker development, and majority of substitutions in small tonnage general-utility bridge type hoist crane. The German Germany Maagcomp any passes through several dozens years development and the innovation, has formed a light combined type standard hoist crane series. The lifting capacity is 1-63 ton, the work rank is A1-A7, the entire series by labor character shape and box Shan Liang, is hanging box shape Shan Liang, angular small carriage shape Shan Liang Hexiang shape double Liang and so on many varieties is composed. The king post and the end girder docking as well as the crab arrangement has the many kinds of patterns, may suit the different building and the different hoisting up high request. Needs each kind of specification hoist crane according to the user all to have three kind of Shan Su and three kinds double fast for will fully chooses, but also may select the frequency conversion velocity modulation. The operation way has the ground electric switch voluntarily to move, the hand electric switch moves, the hand electric switch fixedly along with the car, the wireless remote control, control room is fixed, control room moves along with the car, control room voluntarily moves and so on seven kind of choices. The large cart and the car power supply has the electric cable car electric conduction, the DVS system two ways. The so many choices item, through the different combination, may match hundred and thousand of kind of hoist cranes, fully meets the user different need. This kind of hoist crane another biggest merit is light, is self-possessed lightly, the wheel-pressure light, the external dimensions is highly small, may greatly reduce the workshop building the construction cost, simultaneously also may reduce the hoist crane the working power and the movement cost. Compares with the general product, the lifting capacity is 10t, span 22.5m, the general double beam bridge type hoist crane dead weight is 24t, hoist crane track surface above highly 1876mm, hoist crane width 5980mm; The German hoist crane dead weight only had 8.7t, the weight has been light 176%, the hoist crane track surface above highly was 920mm, reduced 104%, the hoist crane width is 2980mm, the external dimensions reduced 100%.
The automation and the intellectualization, the hoist crane renew land the development, is decided in the very great degree by the electrical transmission and the control improvement, realizes the hoist crane .Automation and the intellectualization. The large-scale highly effective hoist crane new generation of electricity control device has developed for the entire electron numerical control system . Mainly by entire numerical control drive, the programmable fore word controller, the breakdown diagnosis and the data management system the digitized operation assigns equipment and so on examination is composed. The live pressure frequency conversion velocity modulation, the radio frequency data communication, the breakdown from will examine the fuzzy control, the laser search hoisting up center of gravity, the near field induction which the monitoring, the hoist will guard against swings guards against the collision technology, the field bus, the carrier-current communication and the control, the non- contact power supply and the three dimensional barcode technology and so on widely obtains the application. Enable the hoist crane to have a higher flexibility, suits many raids of few batches the flexible production pattern, raises the single plane synthesis automation level. The key development take the microprocessor as the core high performance electricity transmission device, enable the hoist crane to have the fine velocity action and the static dynamic characteristic, may carry on the operation the automatic control, the automatic demonstration and the record, the hoist crane movement automatic protection and the automatic detection, the special occasion long-distance range remote control and so on, meets the automated production need
Introduction
Vast quantities of materials,parts and products have to be moved in road and bridge construction.Loads are handled in construction and erection jobs, in loading materials excavated from quarries or delivered by railway and water transport onto trucks and other vehicles,and in storehouses servicing the construction site.Factories producing concrete,mortars and prefabricated reinforced-concrete products widely utilize all kinds of materials bandling equipment,as do various depots.
All materials hangdling equipment is either intermittent or continuous-action.Depending on its purpose,it consists of the following two main groups:
a、Hoisting machinery:winches,jacks,hoists and cranks for intermittent operation.
b、Conveyingmachinery:conveyors(belt,bucket,screw,cableways,air-operated equipment)and loading equipment (fork-life,single-bucket loader).
1.Main Parameters of Cranes
（1）Lifting Capacity:The maximum load under specified condition for which the crane may be used.
（2）Height of Lift:The vertical distance between the ground level or datum level,and the lowest point of the throat of the hook when the hook is in the highest working position.
（3）Radius:The horizontal distance measured between the centerline of the hook and a perpendicular projected through the center of rotation.
（4）Track center:The horizontal distance between the centers of each pair of track rails.
（5）Working speeds:The working speeds of different mechanisms(hoisting,traveling,derricking slewing)for crane.
（6）Overall Dimensions and Weight.
（7）Stability:The anchoring and/or ballasting of the crane shall be such as to ensure that with the jib in any position the righting moment imposed under service conditions.Under storm conditions the crane shall be stable.
If the crane is rail mounted,the devices for anchoring the crane to the rails shall not be taken into account when determining the stability of the crane.
2.Specific Parts for Cranes
Hooks
They are used to lift loads,There are single hooks and solid or built-up dual hooks.
To handling small loads(upto 3 tons)a hook may be attached directly to the free end of the rope,although the usual practice is to suspend the hook in a casing with a moving rope sheave.A bearing seating ring supporing the hook nut allows the load and the hook to turn freely around the vertical axis.For loads exceeding 40 tons,hooks of the ramshorn type,B.S3017,or of the triangular type,B.S3317,are preferable.If required,a locking device shall be fitted to prevent rotation of the hook.
Steel wire Ropes
Steel wire ropes are used as flexible appliances to lift loads and transmit motion and forces.such ropes are wound from steel wire from 0.5 mm to 2 mm in diameter and have an ultimate strength of 1400-2000.Steel wire ropes are available in a great variety of designs. Machines used in amterials handling, construction and road making are provided mostly with round double lay (cross or regular lay)ropes from 11 mm to 32 mm in dismeter.
Double lay ropes are manufactured from preliminarily twisted spiral wire strands.In a parallel(Long)lay rope the direction of twist of the direction of twist of the wires in the strand is the same as that of the atrands in the rope,while regular lay ropes are so constructed that the direction of twist of the wires in the strand is opposite to that strands in the rope.To make the ropes more flexible and provde proper lubrication of wires of the strands are laid on a hemp core impregnated with oil.Special locked-coil steel wire ropes find application in cable cranes and cable ways.These ropes,used to carry trolleys,have the cross section.The outer specially shaped wires form a smooth surface.These ropes have a low flexibility and high resistance to wear and keep out moisture.
Lleys and Drums
Ropes are supported and guided by means of cast iron pulleys.
The groove on the pulley rim is shaped so as not to pinch the rope.
The nominal diameter of the pulley D is the diameter of the circle described by the exis of the rope.The pulley diameter appreciably affects the magnitude of the bending stresses and the rope servive life and for this reason the existing norms should be taken into account in selecting a pulley diameter.
During lifting or other displacement of the load the rope may be wound around drums drums in the form of cylinders with a smooth or grooved surface.
A rope resting in a groove ensures,besides the proper direction,a smaller pressure on separate wires in the rop which increase the rop service life.
Brakes
One of the most important components crane is the brake on the hoisting motion.Electric cranes are invariably fitted with an automatic electric-mechanical brake actuated by solenoid or on alternating current by a thrustor which applies itself immediately current is cut off from the motor.Centrifugal brakes are occasionally fitted to prevent excessive acceleration when lowering,but it is preferable to use some system of electric braking such as dynamic with potentiometer control on direct current,and one of the systems of creating an opposing torque with alternating current.Slow speeds for accurate movement can be obtained by a manual brake applied to create a torque and so load up the motor to make it sensitive to resistance control.On large power installations the Word Leonard system is frequently used as it provides for a large range of speeds with simple control gear but the cost of the motor generator set offsets the saving in cost of main current controllers.Brake drums are preferably made of a high tensile iron which maintains a smooth rubbing surface without tearing.
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