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鹽城工學(xué)院本科生畢業(yè)設(shè)計說明書 2007 ZH1105 柴油機氣缸體粗鏜組合機床后主軸箱設(shè)計 摘 要 組合機床是由大量的通用部件和少量專用部件組成的工序集中的高效 率專用機床 為了提高加工精度和生產(chǎn)效率 需要設(shè)計一臺組合機床來改善柴 油機氣缸體的加工情況 本課題設(shè)計的是 ZH1105 柴油機氣氣缸體粗鏜組合機床 用于加工被加工零件后主軸箱的孔 孔徑為 114 4 0 10 115 0 10 122 4 0 10 表面粗糙度均為 Ra6 3 設(shè)計 的重點是總體設(shè)計和后主軸箱設(shè)計兩部分 總體設(shè)計包括制定工藝方案 確定 機床配置型式 結(jié)構(gòu)方案以及 三圖一卡 的繪制 后主軸箱設(shè)計包括后主軸 箱裝配圖 零件圖 有關(guān)計算 校核等 機床采用單工位臥式組合機床 刀具 對零件的加工為平行加工 動力部件采用臥式安裝 品字型結(jié)構(gòu) 采用機械滑 臺實現(xiàn)刀具進給 借助導(dǎo)套引導(dǎo)刀具實現(xiàn)精度穩(wěn)定的加工 本組合機床效率高 成本低 加工精度高 操作使用方便 減輕了工人的勞動強度 提高了勞動生 產(chǎn)率 關(guān)鍵詞 柴油機 氣缸體 鏜孔 組合機床 主軸箱 ZH1105 柴油機氣缸體三面粗鏜組合機床及后主軸箱設(shè)計 Design of ZH1105 Diesel Cylinder Body Thick Boring Modular Machine Collectivity and Back Headstock Abstract Modular Machine is composititved with a lot of currency parts and a small number of expert used parts focused on the working procedure of high efficiency dedicated machine In order to prove the disposition and the production efficiency we need to design a modular machine tool to improve the production of the diesel engine body This topic is the design of ZH1105 diesel cylinder body thick boring modular machine The modular machine tool is used to 114 4 0 10 115 0 10 122 4 0 10 hole of back headstock the surface roughness is Ra6 3 The focal point of this topic is the system design and the back headstock design The system design including the definite of the modular machine tool the selecting of the structure plan and the completing of the technological drawing of the part which need to be manufactured the general drawing of modular machine tool drawing of cutter display and the efficiency card of manufacture The back headstock design including drawing the back headstock assemble the box body complementarity process and accessory bear on the calculation and checkout The machine uses the horizontal type single location modular machine Tool used parallel processing on parts and power components used horizontal installation goods Text structure Using mechanical sliding unit with the aid of precisely leads the set of guidance cutting tool to complete dispositional process This modular mechanical tool has such advantages it is high efficiency the cost is low the processing precision is high it is easy to operate it reduces the worker s labor intensity and it enhanced the productivity Key word Diesel Cylinder body Bore hole Modular machine tool Headstock