塑料斜齒輪的注塑模具設(shè)計(jì)【旋轉(zhuǎn)脫螺紋內(nèi)螺紋抽芯脫模機(jī)構(gòu)一模一腔優(yōu)秀課程畢業(yè)設(shè)計(jì)含18張CAD圖紙帶開(kāi)題報(bào)告+外文翻譯】-zsmj32
塑料斜齒輪的注塑模具設(shè)計(jì)【旋轉(zhuǎn)脫螺紋內(nèi)螺紋抽芯脫模機(jī)構(gòu)一模一腔
摘 要
伴隨著全球性經(jīng)濟(jì)發(fā)展,新技術(shù)革命浪潮不斷的突破與發(fā)展,跨越性的技術(shù)發(fā)展已經(jīng)成為推動(dòng)世界經(jīng)濟(jì)增長(zhǎng)的重要因素。市場(chǎng)經(jīng)濟(jì)的不斷繁榮,極大地促進(jìn)了對(duì)體積小,工業(yè)產(chǎn)品的品種多,低成本,高品質(zhì)的方向發(fā)展。為了提高生產(chǎn)周期的市場(chǎng)競(jìng)爭(zhēng)力的核心產(chǎn)品的要求越來(lái)越高,開(kāi)發(fā)周期短,因此對(duì)各種產(chǎn)品的制造的關(guān)鍵技術(shù)及設(shè)備,模具的要求也越來(lái)越嚴(yán)格和苛刻的。
模具是基礎(chǔ)工業(yè)之一。隨著市場(chǎng)經(jīng)濟(jì)全球化趨勢(shì)和各種高新技術(shù)的迅猛發(fā)展,快速經(jīng)濟(jì)模具被賦予了新的內(nèi)涵和新的任務(wù),種類的激增,促使快速經(jīng)濟(jì)制模材料向著多品種系列化邁進(jìn),不斷促使工藝有新突破和發(fā)展。鑒于商品經(jīng)濟(jì)的快速發(fā)展,產(chǎn)品換代更新的加速,以及市場(chǎng)競(jìng)爭(zhēng)愈發(fā)激烈,都愈發(fā)高的刺激著快速經(jīng)濟(jì)制模技術(shù)朝著短周期、低成本、高質(zhì)量及高制造精度等方向發(fā)展。鑒于它能夠使企業(yè)獲得更大的市場(chǎng),創(chuàng)造更大顯著的經(jīng)濟(jì)效益,因此愈發(fā)受到企業(yè)家的垂青以及獲得相關(guān)領(lǐng)導(dǎo)部門的政策資金的支持。鑒于快速發(fā)展的高新技術(shù)以及各種技術(shù)的綜合運(yùn)用,未來(lái)必定會(huì)產(chǎn)生新型節(jié)能省材的快速制模技術(shù)來(lái)適應(yīng)社會(huì)生產(chǎn)中差異化需求。
此次畢業(yè)設(shè)計(jì)是對(duì)塑料斜齒輪注塑模具設(shè)計(jì),難點(diǎn)在于實(shí)現(xiàn)自動(dòng)旋轉(zhuǎn)脫螺紋功能。本設(shè)計(jì)有兩大亮點(diǎn),一是使用齒輪齒條傳動(dòng)機(jī)構(gòu)來(lái)實(shí)現(xiàn)測(cè)抽芯,二是用軸承使型腔旋轉(zhuǎn)來(lái)實(shí)現(xiàn)脫螺紋設(shè)計(jì)。因模具中有多處需要配合,可能使模具在制造和裝配方面有些難度。
關(guān)鍵詞:模具;斜齒輪;結(jié)構(gòu)設(shè)計(jì);注射模;型腔
Abstract
With the global economic development, new technology revolution continued breakthroughs and development, leapfrog technology development has become an important factor in promoting world economic growth . Continued prosperity of the market economy , which greatly promoted to small, multi- variety of industrial products , low-cost , high-quality direction. In order to enhance the core products in the market competitiveness of the production cycle, and increasingly demanding shorter development cycle , and therefore the key to the manufacture of various products, technology and equipment - mold requirements are increasingly stringent and demanding .
Mold is one of the basic industries . With the rapid development of economic globalization and a variety of high-tech markets , rapid economic mold was given a new meaning and a new task , the type of surge , prompting rapid economic modeling material moving toward multi- variety series , continue to promote technology breakthroughs and development. Given the rapid development of the commodity economy , accelerate the upgrading products , and market more competitive , are increasingly high to stimulate rapid economic modeling techniques towards short-cycle , low-cost , high-quality and high manufacturing precision direction. Given its ability to enable enterprises to gain a larger market , creating greater significant economic benefits , and therefore increasingly favored by the entrepreneurs and access to funding to support policies related to the leadership department. Given the rapid development of high-tech and comprehensive use of various technologies , the future will certainly generate new energy-saving materials for rapid tooling technology to meet the social needs of the difference in production .
??The graduation project is a plastic injection mold design helical gear , the difficulty lies off the automatic rotation of the threaded function. This design has two bright spots , one using rack and pinion mechanism to achieve measured Pulling , two bearings so that the cavity is rotated to achieve the de- thread design . Because there are many die with blood , may cause some difficulty in mold manufacturing and assembly areas .
Keyword: mold ; bevel wheel; structural design;plastics injection mold; cavity
目 錄
引言 1
1 塑件(斜齒輪)的分析 3
1.1 塑件(ABS)的三維模型 3
1.2 塑料的基礎(chǔ)知識(shí)與應(yīng)用 4
1.3 ABS塑料 4
1.3.1塑料ABS的基本概念 4
1.3.2塑料ABS的特性 5
1.3.3塑料ABS的成型特性及成型條件 6
1.3.4塑料ABS的成型條件 6
1.4 塑件結(jié)構(gòu)工藝性要求的了解及分析 7
1.5 脫模斜度[1] 7
1.6 塑件的壁厚[1] 7
1.7 圓角 8
2 注射機(jī)的選擇 9
3 型腔數(shù)目的決定 10
4 成型零件設(shè)計(jì) 12
4.1 確定型腔壁厚 12
4.2 動(dòng)模板厚度的計(jì)算 12
4.3 分型面的確定[1] 13
4.4 排氣系統(tǒng)的設(shè)計(jì) 13
4.5 成型零件的結(jié)構(gòu)設(shè)計(jì) 14
4.5.1成型凹模的結(jié)構(gòu)設(shè)計(jì) 14
4.5.2成型凸模的結(jié)構(gòu)設(shè)計(jì) 14
4.5.3型腔尺寸計(jì)算 14
5 澆注系統(tǒng)設(shè)計(jì) 18
5.1 主澆道(澆口套)的設(shè)計(jì) 18
5.2 澆口的設(shè)計(jì)[1] 20
5.3 定位圈的選擇 20
6 模具溫度調(diào)節(jié)系統(tǒng)的設(shè)計(jì) 21
6.1 模具溫度調(diào)節(jié)對(duì)塑件質(zhì)量的影響 21
6.2 加熱系統(tǒng)的設(shè)計(jì) 21
6.3 冷卻系統(tǒng)設(shè)計(jì) 21
7 脫模機(jī)構(gòu)的設(shè)計(jì) 22
7.1 推管脫模機(jī)構(gòu)設(shè)計(jì) 22
7.2 內(nèi)螺紋抽芯脫模機(jī)構(gòu)的設(shè)計(jì) 22
7.2.1螺紋型芯的設(shè)計(jì) 22
7.2.2傳動(dòng)齒條的設(shè)計(jì) 24
8 復(fù)位機(jī)構(gòu)的設(shè)計(jì)和選擇 26
8.1 彈簧的選用[4] 26
8.2 彈簧的分布形式 27
9 合模導(dǎo)向機(jī)構(gòu)的設(shè)計(jì) 28
9.1 導(dǎo)向機(jī)構(gòu)的功用 28
9.2 導(dǎo)向機(jī)構(gòu)的選用[5] 28
10 型芯與側(cè)型芯脫模力的計(jì)算 29
10.1 型芯脫模力的計(jì)算 29
10.2 側(cè)抽芯力計(jì)算 29
11 模具的閉模高度和開(kāi)模行程驗(yàn)算 30
12 模具其它零件的設(shè)計(jì) 31
13 標(biāo)準(zhǔn)件的選擇[5] 32
14 模具的總裝圖以及運(yùn)動(dòng)順序、及其特點(diǎn) 33
15 模具的安裝、調(diào)試 34
16 工藝卡片 35
16.1 塑件成型工藝卡 35
16.2 機(jī)械加工工藝卡 36
16.2.1澆口套定位圈機(jī)械加工工藝卡 36
16.2.2定模板機(jī)械加工工藝卡 37
16.2.3墊塊機(jī)械加工工藝卡 38
結(jié)論 39
謝辭 40
參考文獻(xiàn) 41
【詳情如下】【需要咨詢購(gòu)買全套設(shè)計(jì)請(qǐng)加QQ1459919609】
CAXA副本
UG.prt
UG.stp
動(dòng)模墊板A2.dwg
型腔A3.dwg.dwg
型腔固定板A3.dwg.dwg
型芯A3.dwg.dwg
墊塊A3.dwg.dwg
塑料斜齒輪旋轉(zhuǎn)脫螺紋注塑模具設(shè)計(jì).doc
塑料斜齒輪旋轉(zhuǎn)脫螺紋注塑模具設(shè)計(jì)任務(wù)書(shū).doc
塑料斜齒輪旋轉(zhuǎn)脫螺紋注塑模具設(shè)計(jì)開(kāi)題報(bào)告.doc
外文文獻(xiàn)(英文).doc
外文翻譯(譯文).doc
定模固定板A3.dwg
定模扳A2.dwg.bak.dwg
底板A3.dwg
推管固定板A3.dwg.dwg
推管蓋板A3.dwg.dwg
文件清單.txt
斜齒輪A3.dwg
斜齒輪的裝配圖A0.dwg
澆口套A3.dwg.dwg
澆口套定位圈A3.dwg.dwg
螺栓A3.dwg
螺紋型芯A3.dwg.dwg
軸瓦A3.dwg.dwg
齒條A3.dwg.dwg
第 1頁(yè) 共 38頁(yè) i, . 0742, of an In we an to to to we a as as to be or of in a in is to We in in of 1 a of to of in of to in be of be a of to be a 第 2頁(yè) 共 38頁(yè) of is is of is to of of 1. of is It or of or in a is of MM It in a or a a of MM is MM of in to to to do an of a of to be by In if B be By we or be or or be be be or be is 2 an to be In be as an to in it is to as of to in of be in On at of as an be as a of 3 a of be it is to 第 3頁(yè) 共 38頁(yè) B by an in we to MM to be MM be as ) as a is in to is in 4 by in of in as an in as is us to of on of of as By we by of is do 5 of of us to it be In is we to be a on we a to be to of In we ms to of 6 an to be in to a in be by MM of is to of of us to MM be , at a . in in a is to a A to to be to be or . to of . in a We by . 第 4頁(yè) 共 38頁(yè) 2 A of to by of At of of At of a be In to of In or is to a to in to of is in to FM of of It is to s to as of We of as a) be be so to of of of in of 7 an of to be to of b) be so be of in 8 on a to be in to of In on of in be c) be so at a to in 9, of to in a of in of 第 5頁(yè) 共 38頁(yè) to If be to be to be by of by to in of a d) be to on or be to F 10 an of a be by A in e) to be to or of of 11 it to as as or of of to a a of a to on a of h as of in of of on of a of a is to be if a is is to if a of of is et [a to a of a a of on is to on of of is on of et [to if a a if to of on et [an on to 2D et [to of in by et [of a to in 第 6頁(yè) 共 38頁(yè) of of in to in be to as of of is of as in of be to 3 F to of In we on of we on to of in is to 4 12), 13 14), 15). of in It is to to be of MM be to 16 by be by be or be to it is in us to so be to be by to A of of is of is by is in to d