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徐 州 工 程 學 院 畢 業(yè) 設(shè) 計 (論 文 ) I 摘要 皮帶機是一種運送物料的運輸機械,它廣泛地被用于礦山,碼頭,工廠等各種場合, 但是不同的場合對皮帶機的結(jié)構(gòu)的要求是不同的,本設(shè)計是以礦山運輸為背景,對皮帶 機的結(jié)構(gòu)進行了設(shè)計和計算,本設(shè)計先對皮帶機傳動系統(tǒng)的運動進行了力學分析。對皮 帶機的保養(yǎng)與維護進行了詳細的說明,在拉緊裝置的設(shè)計中,為了對設(shè)備進行優(yōu)化,彌 補其他拉緊裝置帶來的不足,本設(shè)計采用液壓拉緊裝置對系統(tǒng)進行了拉緊,同時對其他 輔助原件也做了必要的計算和選擇。 關(guān)鍵詞 皮帶機;輸送帶;液壓拉緊 徐 州 工 程 學 院 畢 業(yè) 設(shè) 計 (論 文 ) II Abstract Belt- machine is a kind of machine which is used to transport the goods ,it is widely used in the place of mine,dock,factory and so on ,but they request different structures in different places. This article is on the ground of mine .and it briefly devises and computes the structure of Belt- machine .first,this article analyses the driving system of Belt- machine .and then gives the brief maintenance and maintain of how to employ the belt-machine .in the design of tense equipment , in order to better the equipment and make up the deficiency of other equipments .here we chose the hydraulic system , and the same time ,this article also gives the compute and chose of others assistant elements. Keywords belt-machine conveyer belt hydraulic tension system 徐 州 工 程 學 院 畢 業(yè) 設(shè) 計 (論 文 ) 1 目 錄 1 緒論 .............................................................................................................................................1 1.1 背景介紹 ...............................................................................................................................1 1.2 帶式輸送機的分類 ...............................................................................................................1 1.3 各種帶式輸送機的特點 .......................................................................................................1 1.4 帶式輸送機的發(fā)展狀況 .......................................................................................................2 1.5 帶式輸送機的結(jié)構(gòu)和布置形式 ...........................................................................................3 1.5.1 帶式輸送機的結(jié)構(gòu) .......................................................................................................3 1.5.2 布置方式 .......................................................................................................................4 1.6 帶式輸送機拉緊裝置的設(shè)計要求 .......................................................................................4 1.6.1 設(shè)計方案 .......................................................................................................................4 1.6.2 主要技術(shù) 特點 ...............................................................................................................5 1.6.3 應(yīng)用效果 .......................................................................................................................5 2 皮帶機的設(shè)計與計算 .................................................................................................................6 2.1 膠帶運動阻力的計算 ...........................................................................................................6 2.2 膠帶張力的計算 ...................................................................................................................7 2.3 牽引力及功率的計算 ...........................................................................................................9 2.4 皮帶機常見故障的原因及處理方法 ...................................................................................9 2.4.1.皮帶運輸機皮帶跑偏的處理 ........................................................................................9 2.5 皮帶機的安全使用及保養(yǎng) .................................................................................................10 2.5.1 皮帶機的安全使用 ......................................................................................................10 2.5.2 皮帶機的保養(yǎng) ..............................................................................................................11 3 液壓拉緊裝置的設(shè)計和計算 ...................................................................................................12 3.1 拉緊裝置的類型 .................................................................................................................12 3.2 液壓拉緊裝置的特點 .........................................................................................................12 3.3 液壓拉緊裝置的設(shè)計計算 .................................................................................................13 3.3.1 系統(tǒng)的工作原理 .........................................................................................................13 3.3.2 參數(shù)設(shè)定及工況分析 .................................................................................................14 3.3.3 液壓回路設(shè)計和工作過程分析 .................................................................................14 3.3.4 各元件的確定 .............................................................................................................15 3.3.5 液壓油的確定 .............................................................................................................16 3.3.6 液壓泵的選擇和計算 .................................................................................................18 3.3.7 電動機的確定 .............................................................................................................18 3.3.8 各種閥類的選擇 .........................................................................................................19 3.3.9 管路的確定 .................................................................................................................19 3.3.10 液壓系統(tǒng)中的壓力損失驗算 ...................................................................................20 3.4 系統(tǒng)基本回路 .....................................................................................................................23 3.5 主要部件的設(shè)計計算及強度校核 .....................................................................................25 3.5.1 油缸后支座的設(shè)計及強度校核 .................................................................................25 3.5.2 液壓缸活塞上的耳環(huán)的設(shè)計及強度計算 .................................................................26 3.5.3 銷軸類的強度校核及結(jié)構(gòu)設(shè)計 .................................................................................27 徐 州 工 程 學 院 畢 業(yè) 設(shè) 計 (論 文 ) 2 3.5.4 聯(lián)軸器鍵的校核 .........................................................................................................27 3.5.5 焊縫的強度校核 .........................................................................................................27 3.6 液壓缸低速爬行的現(xiàn)象的原因及分析 .............................................................................28 3.6.1 液壓缸低速爬行的現(xiàn)象 ..............................................................................................28 3.6.2 液壓缸爬行現(xiàn)象的分析 ..............................................................................................28 3.6.3 液壓缸爬行現(xiàn)象的解決辦法 ......................................................................................29 3.7 管接頭處泄漏的預(yù)防 .........................................................................................................29 3.8 管路預(yù)安裝 .........................................................................................................................30 3.8.1 管路簡介 ......................................................................................................................30 3.8.2 管路布置要求 ..............................................................................................................30 3.8.3 確定管子長度 ..............................................................................................................30 3.8.4 管子切斷 ......................................................................................................................31 3.8.5 管子彎曲 ......................................................................................................................31 3.8.6 管子與接頭焊接 ..........................................................................................................31 3.8.7 管路安裝 ......................................................................................................................31 結(jié)論 ...............................................................................................................................................32 致謝 ...............................................................................................................................................33 參考文獻 .......................................................................................................................................34 附錄 ...............................................................................................................................................35 附錄 1.........................................................................................................................................35 附錄 2.........................................................................................................................................44