全液壓鉆機(jī)夾持器機(jī)械設(shè)計(jì)與分析【含CAD圖紙、說明書】

全液壓鉆機(jī)夾持器機(jī)械設(shè)計(jì)與分析【含CAD圖紙、說明書】,含CAD圖紙、說明書,液壓,鉆機(jī),夾持,機(jī)械設(shè)計(jì),分析,cad,圖紙,說明書,仿單 全液壓鉆機(jī)夾持器設(shè)計(jì)與分析 摘要 本設(shè)計(jì)主要設(shè)計(jì)一種新型的全液壓鉆機(jī)夾持器。首先分析鉆機(jī)在實(shí)際工作中受各種因素的影響，分析工況要求，設(shè)計(jì)出合適的油箱回路，支撐缸的回路，推進(jìn)缸的回路，夾持器的液壓回路以及液壓馬達(dá)的液壓回路，分析闡述各種液壓回路的工作情況。選擇合理的液壓元件，完成整個(gè)液壓回路的組裝。再者，夾持器的設(shè)計(jì)類型為常閉型夾持器，其結(jié)構(gòu)分布均勻，依靠碟簧和增力缸夾緊，用液壓松開，能夠夾持為73mm與63mm的鉆桿。主要用于煤炭工程類全液壓動力頭式鉆機(jī)裝卸鉆桿，其結(jié)構(gòu)簡單、操作便利、有良好的市場推廣效益。本設(shè)計(jì)要求設(shè)計(jì)出合理的夾持器結(jié)構(gòu)，盡量使整個(gè)夾持器的體積小，計(jì)算好碟簧與夾持器液壓缸所能提供的夾持力，算出夾持器各零部件的大小尺寸，對整個(gè)夾持器的結(jié)構(gòu)進(jìn)行有限元受力分析，找出不合理的結(jié)構(gòu)部位并加以改進(jìn)。 關(guān)鍵詞：夾持器設(shè)計(jì)；液壓系統(tǒng)設(shè)計(jì)；有限元分析 The design and analysis of fully hydraulic drill gripper ABSTRACT This design is mainly design a new type of fully hydraulic drill gripper. First analysis of drill is influenced by various factors in the practical work, analysis of working condition requirements, design a suitable tank circuit, support cylinder loop, boost cylinder loop, gripper hydraulic circuit and hydraulic motor hydraulic circuits, analysis in this paper, the working condition of various kinds of hydraulic circuits. Choose the reasonable hydraulic components, a complete assembly of the hydraulic circuit. Moreover, the design of the gripper types for holder normally closed type, the structure distribution evenly, relying on the disc spring and a cylinder clamping force, with hydraulic loosening, can clamping drill pipe is 73 mm and 63 mm. Mainly used for coal engineering hydraulic power head drill loading and unloading drill rod, its simple structure, convenient operation, good marketing benefit. This design request to design the reasonable structure of gripper, try to make the holder of small volume, good computing saucer reed and the clamping force of gripper hydraulic cylinder can provide, calculate the size of parts of gripper, the structure of the holder in finite element stress analysis, find out the unreasonable structure parts and improved. Keywords: gripper;hydraulic;The finite element analysis 目錄 1緒論 1.1背景簡介………………………………………………………………………………1 1.1.1國外研究狀況 …………………………………………………………………1 1.1.2國內(nèi)研究狀況 …………………………………………………………………1 1.2設(shè)計(jì)目的………………………………………………………………………………2 2全液壓鉆機(jī)液壓系統(tǒng)的設(shè)計(jì)與分析………………………………………………………3 2.1全液壓鉆機(jī)的主要參數(shù)………………………………………………………………3 2.2液壓系統(tǒng)的設(shè)計(jì)………………………………………………………………………3 2.2.1選擇系統(tǒng)的壓力…………………………………………………………………3 2.2.2液壓系統(tǒng)工況分析………………………………………………………………4 2.2.3液壓回路設(shè)計(jì)與功能的實(shí)現(xiàn)……………………………………………………7 2.2.4液壓系統(tǒng)原理圖中的各種控制回路……………………………………………8 2.3按照要求選擇合適的標(biāo)準(zhǔn)液壓元件型號……………………………………………13 3鉆機(jī)夾持器的設(shè)計(jì)…………………………………………………………………………15 3.1 液壓夾持器的分類、特點(diǎn)及選用……………………………………………………15 3.1.1常閉式液壓夾持器………………………………………………………………15 3.1.2常開式液壓夾持器………………………………………………………………15 3.1.3液壓松緊型夾持器………………………………………………………………16 3.1.4復(fù)合式液壓夾持器………………………………………………………………17 3.2夾持器結(jié)構(gòu)方案的選擇與確定………………………………………………………17 3.2.1方案1 ……………………………………………………………………………17 3.2.2方案2 ……………………………………………………………………………18 3.2.3方案3 ……………………………………………………………………………19 3.2.4方案的確定………………………………………………………………………20 3.3夾持能力的計(jì)算………………………………………………………………………20 3.3.1鉆具的自重計(jì)算 ………………………………………………………………20 3.3.2克服鉆桿轉(zhuǎn)矩所需要的夾持力…………………………………………………21 3.3.3碟形彈簧的設(shè)計(jì)與計(jì)算…………………………………………………………22 全液壓鉆機(jī)夾持器設(shè)計(jì)與分析 3.4計(jì)算夾持器的結(jié)構(gòu)參數(shù)………………………………………………………………29 3.4.1缸筒的壁厚計(jì)算…………………………………………………………………29 3.4.2計(jì)算油管內(nèi)徑大小………………………………………………………………32 3.4.3計(jì)算聯(lián)接螺栓的尺寸……………………………………………………………33 3.4.4面蓋的螺栓最小內(nèi)徑計(jì)算………………………………………………………33 3.4.5夾持器的活塞設(shè)計(jì)………………………………………………………………34 3.4.6夾持器的密封設(shè)計(jì)………………………………………………………………34 3.4.7關(guān)于緩沖裝置的設(shè)置……………………………………………………………35 3.4.8關(guān)于排氣裝置的設(shè)置……………………………………………………………35 3.5全液壓鉆機(jī)夾持器……………………………………………………………………35 3.5.1夾持器的solidworks建模 ……………………………………………………36 3.5.2夾持器的強(qiáng)度校核………………………………………………………………37 4總結(jié)…………………………………………………………………………………………43 參考文獻(xiàn) ……………………………………………………………………………………44 致謝 …………………………………………………………………………………………45 1